Life Sciences Manufacturing

Medical and Pharmaceutical Manufacturing

We provide high-precision manufacturing solutions for the pharmaceutical and medical device sectors. Our equipment is engineered to meet rigorous international standards (cGMP, FDA, CE), ensuring sterility, traceability, and total process validation from day one.

Why MENA for Pharma?

1

Material Certification
No compromise on contact parts. We use pharmaceutical-grade Stainless Steel 316L with high surface polish (Ra < 0.4µm) to prevent bacterial growth.

2

Vision Inspection
We integrate advanced vision systems (OCR/OCV) to inspect every tablet, blister, or label for defects, ensuring 100% quality control.

3

Operator Safety
Our machines feature interlocking safety guards and active dust extraction systems to protect operators from exposure to Active Pharmaceutical Ingredients (APIs).

4

Dosing Accuracy
In pharma, a milligram matters. Our filling stations use high-precision flow meters and load cells to ensure dosage accuracy within strict tolerances.

5

Full Validation Binders
We deliver the “Red Binder.” Complete electrical schematics, material certificates, and user manuals required for your local health authority audit.

6

Digital Compliance
Our software systems support electronic signatures and audit trails, ensuring your data integrity meets FDA 21 CFR Part 11 requirements.

Regulatory & Validation

DQ / IQ / OQ / PQ Support

In pharma, the documentation is as important as the machine. We support your validation journey by providing comprehensive technical packages.

  • Design Qualification (DQ): Verifying the design meets your specific User Requirement Specifications (URS).
  • Installation & Operation (IQ/OQ): Detailed protocols proving the machine is installed and runs correctly.
  • Material Certificates: Full traceability with 3.1b Mill certificates for all stainless steel contact parts.

Solid Dosage Processing

Tablet & Capsule Production

High-efficiency lines for oral solid dosage forms, specifically engineered to balance high-speed output with strict dust containment.

  • Blister Packing: High-speed Alu/Alu and PVC/Alu blister lines integrated with pinhole detection and camera inspection.
  • Capsule Filling: Automatic encapsulation machines for powder and pellets with high filling accuracy.
  • Tablet Pressing: Rotary tablet presses featuring pre-compression and main compression force monitoring.

Aseptic Liquid Filling

Vials, Ampoules & Syrups

Contamination-free solutions designed for sterile injectables and oral liquids.

  • Vial Filling Lines: Integrated Monoblock systems for washing, sterilizing (depyrogenation tunnel), filling, and stoppering under Laminar Air Flow (LAF).
  • Peristaltic Dosing: Utilizing single-use tubing systems to prevent cross-contamination during product changeovers.
  • Sealing Stations: Precise torque capping for screw caps or crimping for aluminum flip-off seals.

Medical Device Assembly

Automated Assembly & Sterilization

Custom automation for the assembly and packaging of disposable medical consumables.

  • Syringe Assembly: High-speed assembly lines for safety syringes, needles, and catheters.
  • IV Set Production: Automated tubing extrusion, cutting, and component assembly.
  • Sterile Packaging: Form-fill-seal machines for medical-grade Tyvek pouches and blister trays.

Request a Free Consultation

Building a new line or upgrading for compliance? Submit yourUser Requirement Specification to our engineering team for a technical proposal.